Solutions

Workcell applications where Sancho runs today

From automotive trim lines to electronics test cells, Sancho handles the cross-vendor coordination so your engineers handle the process. Each vertical has a distinct protocol mix and sequencing requirement.

Automotive Assembly

Body-in-white lines with FANUC and KUKA side by side

Challenge:

Automotive Tier 1s run FANUC welding arms next to KUKA press-tending robots. Integration contracts are costly and fragile. When a controller firmware update ships, the glue code breaks.

Sancho's automotive connector pair abstracts both controller families into a shared job schema. Welding sequences and press-tending cycles share one scheduling queue, with alarm propagation across both vendor domains. When KUKA or FANUC releases a firmware update, the connector absorbs the change, not your production code.

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Common cell profile

Arms FANUC R-2000iC, KUKA KR 270
Protocol Karel, KRL, EtherNet/IP
Cell size 6 to 24 arms
Latency <6ms command round-trip
MES SAP, custom webhook

Electronics Manufacturing

PCB and SMT lines with UR cobots and Siemens PLCs

Challenge:

High-mix electronics lines need frequent changeover. Each changeover requires re-coordination between UR cobots, conveyors driven by Siemens PLCs, and optical inspection cameras. Manual re-integration takes days, not hours.

Sancho's UR-RTDE connector and Siemens S7 driver share an event bus. When a changeover triggers, the AI scheduler pushes updated routing rules to both the robot arm and the PLC simultaneously. Changeover coordination that took a full shift now runs in under an hour.

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Common cell profile

Arms UR5e, UR10e cobots
Protocol URScript, RTDE, S7comm
Cell size 2 to 8 arms per line
Changeover Under 60 minutes

Welding Cells

KUKA welding arms and ABB positioners on different timebases

Challenge:

Welding cells commonly pair a KUKA welding arm with an ABB positioner or a rotary table. KUKA RSI (Robot Sensor Interface) and ABB EGM (External Guide Motion) each operate on their own real-time cycle. Synchronizing them without a dedicated bridge layer means timing errors that show up as weld seam drift under load.

Sancho's welding cell bridge aligns the RSI and EGM cycle clocks and exposes a single synchronization endpoint to the cell controller. The KUKA arm and ABB positioner handoff through one coordinated event sequence rather than two independent control loops. When one side reports a fault, the other side pauses before it becomes a scrap event.

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Common cell profile

Arms KUKA KR CYBERTECH, ABB IRB 6700
Protocol KUKA RSI, ABB EGM, EtherNet/IP
Cycle sync 4ms RSI / 4ms EGM aligned
Fault handling Cross-vendor alarm propagation

Palletizing and Intralogistics

UR and FANUC palletizers sharing a conveyor PLC without zone conflicts

Challenge:

Mixed-vendor palletizing cells with UR and FANUC arms sharing a conveyor line have a specific problem: each robot's safety controller issues its own zone occupancy signals. Without a shared arbitration layer, both controllers can claim the same conveyor section simultaneously, triggering E-stops that halt the entire line.

Sancho's intralogistics profile includes a zone arbitration layer that serializes occupancy requests from both robot controllers through a single conveyor PLC signal. The UR arm and the FANUC arm each see a normalized zone-clear signal from Sancho rather than reading each other's safety outputs directly. Zone conflicts that previously required manual reset are handled automatically at the orchestration layer.

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Common cell profile

Arms UR20 Palletizer, FANUC M-410iD
Protocol RTDE, Karel, EtherNet/IP
PLC Siemens S7-1200 conveyor
Zone arbitration Sancho orchestration layer

Don't see your industry listed?

We work with any mixed-vendor cell running standard industrial protocols. Tell us your vendor mix and we'll confirm coverage within 48 hours.

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